AUSE-V1 捜索救助フライトシミュレータ

  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator

AUSE-V1 捜索救助フライトシミュレータ


石油は現代社会において非常に重要な資源であり、石油化学プラントや石油・ガスパイプラインの大型設備の安定性は非常に重要です。化学プラントの設備や設備は巨大で複雑で、高温高圧の条件下で稼働しています。長時間空気にさらされ、雨や風にさらされるため、経年劣化や腐食などの問題により重大な漏水事故が発生しやすくなります。化学プラントの正常な運用を確保するためには、化学プラントとパイプライン設備の定期検査を実施して、機器とパイプラインの隠れた危険を時間内に排除する必要があります。UAVパトロール検査は、ドローンを使用して他の補助機器を運び、化学プラントを検査する新しい検査技術です。手作業による巡回検査では困難な、または手作業による検査では到達しにくい巡回検査エリアを効果的に補完できます。これにより、検査効率が大幅に向上し、設置機器の正常な動作が保証されます。



AUSE-V1 捜索救助フライトシミュレータ

1、目的と意義


石油は現代社会において非常に重要な資源であり、石油化学プラントや石油・ガスパイプラインの大型設備の安定性は非常に重要です。化学プラントの設備や設備は巨大で複雑で、高温高圧の条件下で稼働しています。長時間空気にさらされ、雨や風にさらされるため、経年劣化や腐食などの問題により重大な漏水事故が発生しやすくなります。化学プラントの正常な運用を確保するためには、化学プラントとパイプライン設備の定期検査を実施して、機器とパイプラインの隠れた危険を時間内に排除する必要があります。UAVパトロール検査は、ドローンを使用して他の補助機器を運び、化学プラントを検査する新しい検査技術です。手作業による巡回検査では困難な、または手作業による検査では到達しにくい巡回検査エリアを効果的に補完できます。これにより、検査効率が大幅に向上し、設置機器の正常な動作が保証されます。

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   UAV operators need to undergo a lot of flight skills training before they start to work, and only after passing the certification exam can they be employed with certificates. However, it will take some time for the members with certificates to master the patrol inspection flight requirements and the response skills in emergency. The chemical plant is an important area, and the UAV crashes during the flight may cause damage to personnel and equipment in the plant. Therefore, the requirements for the flight skills of the operators are extremely high. In order to strengthen the operational skills of operators to prevent flight accidents, it is necessary to develop a high-tech multi-rotor UAV simulating training system, which can further reproduce the process of multi-rotor UAV patrol inspection and control, so that the staff can be familiar with multi-rotor UAV operation and chemical plant patrol inspection skills. At the same time, the staff can have the opportunity to carry out targeted repeated skill exercises to improve the business skills of themselves.
 

2、研究事例


すでにUAVパトロール検査に投資している貴陽銭渓石炭化学投資有限公司の「300,000トン/年の石炭からエチレングリコールへのプロジェクト」について詳細な調査を実施しました。銭西石炭化学プラントの面積は66.7ヘクタール(666667 m2)です。主な反応装置は、石炭貯蔵輸送装置、石炭ガス化装置、空気分離装置、変換装置、低温メタノール洗浄装置、硫黄回収装置、エチレングリコール装置などに分けられます。

パトロール検査装置:防爆UAV、可視光および赤外線PTZ、爆発検出機器(ガス検知機器)、メガホン。 巡回検査対象:プラントの安全点検、高層反応装置、プラントの動力点検、トーチなどの高温反応装置の巡回点検など 検査機能:工場内のガス漏れパトロール検査、プラント安全パトロール検査、赤外線機器パトロール検査と漏れ源の位置を装備したUAV、高層反応装置の表面コーティングの剥離、プラント用架空送電線のパトロール検査などを行う爆発検知装置を搭載したUAV
 

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3、プロジェクト開発内容と実施計画

3.1 石油化学プラントの3Dシーンモデリング

1)化学プラントのシーン斜め撮影モデリング

Analyze and use the data of UAV application scene in the real chemical plant, and use the oblique photography technology to perform 3D modeling of the whole plant area to truly restore the full picture of the chemical equipment and layout of the large petrochemical plant. Import the constructed 3D modeling into the 3D engine UE.
 
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

2)主要装備品の精緻なモデリング

Patrol inspection UAV and mission equipment will perform refined modeling of reaction devices and key inspection devices and parts of chemical plants based on drawings, and adopt 3dsMax tools according to design drawings of devices to complete the detailed modeling of conventional typical oil refining equipment patrol inspection: torch, storage tank field, atmospheric and vacuum distillation unit, catalytic cracking unit, catalytic reforming unit, hydrogenation unit, delayed coking unit, sulfur recovery unit, etc. Complete the detailed modeling of conventional typical chemical equipment patrol inspection: ethylene unit, propylene unit, separation unit, conversion unit, etc.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

3.2 UAVとパトロール検査装置のモデリング

1)飛行プラットフォームのモデリング

The platform supports many mainstream UAV models. At the same time, in cooperation with UAV manufacturers and by using the UAV sizes, CAD drawings, and prototype photo method with 3dMax tools provided by them, the platform can conduct real modeling and make equal-scale 3D models for special-purpose UAV such as explosion-proof UAV in chemical plants to realize the details restoration of the UAV.

2)巡回点検装置のモデル化

Really restore the UAV equipped with mission equipment: infrared thermal imaging camera, telephoto zoom camera, megaphone, explosion test instrument (gas leak test), equipped with mold (mission equipment expansion module). Realize the real restoration of mission equipment details and application methods.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

3.3石油化学UAVパトロール検査プロセスと被験者開発

1)高層反応装置の巡回点検

The system conducts refined modeling of important high-rise reaction devices, such as simulating faults and defects of high-rise equipment and the corrosion and shedding of building exterior coatings; simulating UAV to patrol key equipment of torch facilities above 80 meters, such as torch high-altitude igniters and permanent light thermocouples. And the system correspondingly sets the faults and defects of related equipment.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

2)オイルとガスの漏れ検出と漏れの場所

Conduct leak detection of important equipment and facilities in the plant area  by simulating visible light day and night and infrared scenes. Restore the leak patrol inspection of UAV daily inspection equipped with a gas detector in the plant area. Under emergency conditions, it is equipped with visible light and infrared equipment to quickly confirm and locate the leak source of devices.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

3)工場電力パトロール点検

Conduct refined modeling of power supply line facilities and parts in the plant area, and develop power supply inspection module in the UAV plant area. The UAV conducts simulated patrol inspections on the overhead power supply lines and equipment in the plant area, and develops corresponding defect modules. Train the ability of fast recognition and handling of operators to ensure the safety of power usage in the plant area.

4)基本的な飛行技能訓練

Design basic flight skills training for UAV such as take off, landing, hovering, figure eight flight and four-sided flight route according to relevant forensics and flight operation requirements of key skill points for flight operations to exercise basic flight skills of operators. 

3.4 環境影響因子の研究と不測の事態への対応開発

Research and develop the impact of unexpected accidents such as electromagnetic interference, meteorological change, and sudden change in wind direction between high-rise buildings in the chemical plant area on UAV and the response strategies and skills of operators. Add the influencing factors (icing, cloudy, sunny, temperature, wind, cloud, rain, snow, fog, GPS failure, collision, etc.) to the patrol inspection scene. Train the response ability of operators in emergency. Study the procedures and elements of chemical plant patrol inspection. Formulate a quality evaluation plan of simulating operation shooting data. So that the staff can master the UAV patrol inspection skills in the training, and comprehensively train the operators from the three aspects of patrol inspection business logic, safety awareness and operation skills to allow them to improve the accident handling ability and business level through practice and ensure the stable and safe operation of chemical plants.
 

3.5 キーテクノロジー

1) Airsim+pixhawkによるUAVの飛行特性のリアルタイムシミュレーション

In view of the complex environment characteristics during the flight of real UAV patrol inspection, study the flight characteristics of different types of common UAV under different environmental conditions and the effects of these factors on the flight characteristics and handling of the UAV. Use Pixhawk+Airsim to realize the simulation of aircraft characteristics. Build an aircraft driving environment in a real scene based on Microsoft AirSim to provide a realistic environment and simulate the power and sensing of the UAV and give users the most realistic operating experience.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

2)高精度な3Dシーンモデリング

Use data from real chemical plant patrol inspection scenes to construct 3D models of UAV, equipment modules, scenes, chemical equipment and pipelines in the simulation system, and perform refined modeling based on the drawing data, and import the constructed 3D modules into the 3D engine UE. The three-dimensional scene has the friendly visual interface, complete model base effects, clear model details, high-quality particles and realistic effects.

3)VRとシミュレーションのインタラクティブな融合

Develop head-mounted devices as the main input tool to enable learners to be completely surrounded by virtual scenes and synchronize real-time spatial positioning. It no longer uses traditional input methods such as button handles and consoles, and integrates real UAV handles and flight control to achieve the same operation mode as the actual UAV operation.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

4)自然影響因子のシミュレーション

Study the impact of complex factors (icing, cloudy, sunny, temperature, wind, cloud, rain, snow, fog, GPS failure, collision, etc.) on the performance and handling of UAV. In view of the complex terrain and environment characteristics of chemical plants, study the flight characteristics of different types of common UAV in  chemical plant reaction devices and complex terrain environment conditions between high-rise buildings and the effects of these unfavorable factors on the flight characteristics and handling of the UAV. Integrate these factors into the simulation system to restore the UAV line patrol operation in the real and complex environment, and train the response ability of operators in emergency.